Filling Machines


Canadian Clear is one of the members of the Canadian Clear Group of Companies. Canadian Clear incorporated the state of art technology in design engineering of the filling machines being manufactured.CC 1000 fully automatic bottling machine specially designed by Canadian Clear for mineral water / carbonated beverages. 

The entire process has provisions in the filling machines for rinsing, filling, capping and sealing automatically. The entire process is fully computerized with PLC and sensor Control with one touch instrumentation system under technology transfer and technical collaborations from US Micron Inc. California. U.S.A. The whole equipment is sleek and is capable of bottling various sizes of bottles ranging from 500 ml to 2 Lts. The mineral water / bottles are fed into the input feed conveyor of the CC 1000 systems.

The bottles are first picked up using an automatic robot arm, which tilts the bottle on top of a rinsing spray, which rinses the bottles in three stages. The bottles are cleaned with ozonised mineral water. After rinsing the bottles are transferred by neck to the filling station. Here the bottles are filled accurately by filling valves. The filling valves are very accurate and give equal filling to every bottle. 

The special feature in the system is that no bottle no wash and no bottle no fill. After filling, bottles automatically move for the capping stage where the caps are released from the vibrator on the bottle. The caps are sealed automatically using special capping heads. A number of germicidal lamps are provided to disinfect the water and air borne contamination. CC 1000 is an unique bottling machine with in built High-Tech features. The entire sytem is enclosed in a stainless steel / Glass outer casing. After the capping stage, the bottles are automatically ejected out of the output converyor to the feed area.

Optional Features : 

Shrink Labeller is provided on the output conveyor. Ozone jets to disinfect caps. Canadian Clear is one of the members of the Canadian Clear Group of Companies. Canadian Clear incorporated the state of art technology in design engineering of the systems being manufactured. CC 1000 fully automatic bottling machine specially designed by Canadian Clear for mineral water / carbonated beverages. 

The entire process has provisions in the machine for rinsing, filling, capping and sealing automatically. The entire process is fully mechanical with variable speed drive and gravity / counter pressure filling system. The total system is manufactured under technology transfer and technical collaboration from US microcon Inc. California U.S.A. the whole equipment is sleek and is capable of bottling various sizes of bottles ranging from 500 ml to 2 ltrs.

The mineral water bottles are fed in to the rotary rinser, filler, capper by means of an input feed conveyor. A star wheel then transfers the bottle to the neck holding robot of the rinsing station. The rinsing robot indexes the bottle 1800 and activates the rinsing valve. Bottles after being rinsed are automatically transferred by a star wheel to the filling station. 

In the filling station the bottles are picked up by the neck and are allocated individual filling valves. The state-of-art filling valve is so precise and accurate it gives even filling in bottles. The filled bottles are then transferred to the capping station via a star wheel. The bottles automatically move for the capping stage where the caps release from the vibrator on the bottles. 

The caps are sealed automatically using special capping heads. The CC 1000-60-200 Rotary is an unique bottling machine with in built High-Tech features. ‘No bottle no wash, no bottle no fill and no bottle no cap' are the standard features of the CC 1000-60-200 Rotary. The entire system is enclosed in a stainless steel / glass outer casing. After the capping stage the bottles are automatically ejected out to the out feed conveyor. Optional features : Shrink Labeller is provider on the output conveyor. Ozone Jets to disinfect caps. Cap Elevator cum sorter.

Rinser Filler Capper1000 - 60 Rotary Rinser Filler Capper :

Canadian Clear is one of the members of the Canadian Clear Group of Companies. Canadian Clear incorporated the state of art technology in design engineering of the systems being manufactured. CC 1000 fully automatic water bottling machine specially designed by Canadian for mineral water/ carbonated beverages. The entire process has provisions in the machine for rinsing, filling, capping and sealing automatically.

The entire process is fully mechanical with variable speed drive and gravity / counter pressure filling system. The total system is manufactured under technology transfer and technical collaboration from US Microcon Inc. California U.S.A. The whole equipment is sleek and is capable of bottling various sizes of bottles ranging from 500 ml to 2 ltrs. The mineral water bottles are fed into the rotary rinser, filler, capper by means of an input feed conveyor.

A star wheel then transfers the bottle to the neck holding robot of the rinsing station. The rinsing robot indexes the bottle l80 and activates the rinsing valve. Bottles after being rinsed are automatically transferred by a star wheel to the filling station. In the filling station the bottles are picked up by the neck and are allocated individual filling valves. The state of art filling valve is so precise and accurate it gives even filling in all bottles. 

The filled bottles are then transferred to the capping station via a star wheel. The bottles automatically move for the capping stage where the caps release from the vibrator on to the bottles. The caps are sealed automatically using special capping heads. 

The CC 1000 -60 Rotary is an unique bottling filling machine with in built High - Tech features. 'No bottle no wash, no bottle no fill and no bottle no cap' are the standard features of the CC 1000 -60 Rotary. The entire system is enclosed in a stainless steel / glass outer casing. After the capping stage the bottles are automatically ejected out to the out feed conveyor.

Fully Automatic & Semi Automatic :
Canadian Clear is one of the member of the Canadian Clear Group of Companies. Canadian Clear has incorporated the state of art technology in design engineering of filling machines being manufactured. CC 600 fully automatic filling and capping and semi automatic rinsing is specially designed by Canadian for mineral water bottles and carbonated beverages. 

The entire process has provisions in the filling machines for rinsing, filling, capping and sealing. The entire process is controlled by a PLC with sensor Controls with one touch instrumentation systems. The whole equipment is sleek and is capable of bottling various sizes of bottles ranging from 200 ml to 2 ltrs. 

The mineral water pet bottles / carbonated mineral water bottles are fed into the Input Feed Conveyor of the CC600 after manually rinsing them in the semi automatic rinser. The bottles go automatically on the conveyor to the filling station. Optic Sensor senses the bottles and allows only required amount of bottles to enter the filling station. 

Special pneumatic robo's hold the bottles by the neck and body prior to the filling heads descending into the bottles. The filling is very accurate and is done by the neck and body prior to the filling heads descending into the bottles. The filling is very accurate and is done by specially designed CC316 – 3 way filling system. Filling system is incorporated alternatively for counter pressure as well as volumetric filling. 

The filled bottles then go to a cap pickup system where they pick up caps before being capped in the capping station. A special vibratory cap feeder provides proper orientation to the caps. The capped bottles are then send out to the discharge conveyor.

Optional Features:
Shrink Labeller is provided on the output conveyor.
Ozone Jets to disinfect caps.
Machine is designed either for carbonated or non-carbonated liquids.
Gallon Filling Machine:

Canadian Clear is one of the members of Canadian Group of Companies. Canadian Clear incorporates state of art technology in design engineering of the system being manufactured.

The CC 1000 PLC series consisting of 1 BPM to 25 BPM range has been specially designed and manufactured for 10 to 25 liters polycarbonate / Pet. Bottles are fed to bottle holders, which tilt the bottle on top of high pressure spray which washes the bottle in 3 stages. In the first stage the bottles are cleaned with hot water detergent (temperature ranging from 55 0 C to 80 0 C). In the second and third stage the bottles are cleaned with ozone rise water with a concentration of 0.4 to 1 ppm of ozone. 

The machine has Angular Spray for external wash of the bottle. After the cleaning stage the bottles are put on the filling conveyor. The filling is executed by a highly sensitive sensor activating a flow of water to the accurate predetermined measured quantity. The special feature in the system is that no water will flow into the system in the absence of bottles on the filling bay. 

After filling, bottles automatically move for the capping stage where the caps are released from the vibrator to the bottle and the bottles are sealed automatically using a capping head. The caps are also specially sanitized by ozone water jets. In short the CC 1000 – 1 PLC is an unique bottling/filling machine with in built high tech features. The entire system is enclosed in a stainless steel / glass outer casing. After the capping stage the bottles are automatically ejected out to the output conveyor.
 
Auto Loader :  
 Fully automatic bottle loading system to load water bottles from in feed conveyor to bottle holder. Advanced robot pneumatic system combined with optical sensor makes the loading process reliable and efficient.  

Scrubber : 
Specially designed Nylo-Brussel Scrubber are provided in combination with angular sprays to wash the outer surface of the bottle. The scrubber is so designed even to clean the external neck area. 

Automatic Filling Valves:
Stainless steel sanitary high accuracy filling valve are used to achieve even filling in all mineral water bottles. Specially designed high pressure and low pressure filling cycle is provided with PLC control.

The Machine incorporates four types of washing:
Filter water wash • Detergent hot water wash
• Hot water • Ozonised water
Stage of washing is available from 3 to 11 depending upon customers requirements. Wash water recycle tank as well as 5/5 dust bin are provided in the washing segment. Specially designed Nozzles with angular 0° to 15° ensure efficient internal wash of the bottles.

Control Panel :
State of art PLC is used with LCD display screen to control the machine. This system control important functions like Wash Time, Fill Time and Conveyer ON/OFF Time and also provide detailed fault detection features.
1 Clean Room System
Built in clean room features with HEPA sub micron filter can be provided on request.


Filling Heads :
Stainless steel descending filling head are provided to ensure highest sanitary filling without air bobble formation and water spillage.

Capping System :
Angular Counter conveyer ensure proper stamping of the cap on to the Bottle Neck. The caps are fed to the bottleneck by bottle sorter and efficient chute system.